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Gas Humidification


FC™–Series Fuel Cell Humidifiers

The Fuel Cell Humidifier for portable, stationary, materials handling and automotive applications

Perma Pure’s FC Series™ Fuel Cell Humidifiers are the industry standard and offer unparalleled performance, reliability and lifetime up to 20,000 hours. Designed to meet the exacting requirements of the fuel cell user, these Nafion™-based products provide consistent, repeatable humidification of air and hydrogen across the specified flow range. Perma Pure Fuel Cell Humidifiers feature a low pressure drop and do not require power to operate, greatly reducing the parasitic load on your system. Benefits of the FC include:

 


Feature

  • Very high efficiency
  • No power consumption
  • No freeze/thaw issues
  • Self-limiting humidification
  • Compact and robust
  • Gas to Gas or Water to Gas humidification
  • Suitable for use with H2

 

Intelligent Product Numbering System

Perma Pure offers the FC-Series humidifier in a wide range of sizes with variety of lengths, materials and port configurations. Choose the size based on your flow rate and pressure requirement and build your FC Humidifier according to the selection guide and the part number table below:

 

1 – Series and Number of Tubes
4 – Housing / Shell Material
FC100-80 Series
FC100-80
Kynar / Kynar (FC100 only)
MKK
FC125-240 Series
FC125-240
Kynar / Stainless (FC100 only MKS
FC150-480 Series
FC150-480
Stainless / Stainless (FC100 only) MSS
FC200-780 Series
FC200-780
Molded Noryl (FC300 and FC400 LP
FC300-1660 Series
FC300-1660
Molded Polypropylene (FC125 and FC200) MP
FC400-2500 Series
FC400-2500
Machined Polypropylene (FC150 and FC 600) PP
FC600-7000 Series
FC600-7000
High Pressure PPO (10? FC300 and FC 400 only) HP
3 – Humidifier Active Length
5 – Port Configuration
5' (12 cm) (FC125 Only)
5
Ports on opposite sides of shell
01
6' (15 cm) (FC100 Only)
6
Ports on same side of shell (in line) 02
7' (18 cm)
7
Ports rotated 90° clockwise 03
10' (25 cm)
10
Ports rotated 90° counter-clockwise 04
15' (38 cm)
15
   

 

FC Series Selection Guide for Fuel Cell Systems

  • FC100 Series – Compact humidifier for portable systems up to 500W. Weighs less than 100 grams. Gas flows to 16 alpm
  • FC125 Series – Built using low-cost molded parts. The FC125-Series humidifiers are an ideal choice for systems up to 1kW. Gas flows to 75 alpm (gas/gas) and 150 alpm (water/gas)
  • FC200 Series – Ideal for systems up to 3kW, the FC200-Series is a rugged, compact humidifier for mobile and stationary applications alike. Gas flows to 300 alpm (gas/gas) and 450 alpm (water/gas)
  • FC300 Series – Our standard humidifier for gas-to-gas humidification in 5kW systems. Gas flows to 625 alpm (gas/gas) and 2,000 alpm (water/gas)
  • FC400 Series – The FC400-Series is designed to provide ideal humidification for 7-12KW systems. The high pressure model is now being evaluated for use in passenger cars. Gas flows to 1,000 alpm (gas/gas) and 7,000 alpm (water/gas)
  • FC600 Series – The FC600-Series is suitable for gas-to-gas humidification for systems up to 50kW. When operated water-to-gas, this humidifier is a great choice to replace a bubbler in large test stands (80-100 kW). Gas flows to 2,500 alpm (gas/gas) and 7,000 alpm (water/gas)

 

Specifications and Dimensions

Series
# of Nafion™ Ports3
Max. Pressure
Gas-to-Ga1 Water-to-Ga2
       
Flow Rate Recommendation
FC100
80
1/4' FNPT
172 kPa / 25 psi
4-16 alpm
< 75 slpm
FC125
240
1/2' FNPT
172 kPa / 25 psi
15-75 alpm
< 150 slpm
FC150
480
3/4' FNPT
103 kPa / 15 psi (FC150p)
413 kPa / 60 psi (FC150S Up to 100°C)
35-150 alpm
200-300 slpm
FC200
780
1' FNPT
172 kPa / 25 psi
50-300 alpm
300-450 slpm
FC300
1660
1-1/2' FNPT
413 kPa / 60 psi (10')
172 kPa / 25 psi (7' & 15')
120-625 alpm
450-2000 slpm
FC300HP
1660
1-1/2' FNPT
413 kPa / 60 psi (10')
172 kPa / 25 psi (7' & 15')
120-625 alpm
450-2000 slpm
FC400
2500
2' FNPT
172 kPa / 25 psi
200-1000 alpm
1000-7000 slpm
FC600
70500
2' FNPT
35 kPa / 5 psi
500-2500 alpm
1500 + slpm

Maximum differential pressure, with tube > shell side, 5 psig; Max. temperature 80°C. The use of metal fittings is not recommended with FC Series Humidifiers. Nylon, ABS or polypropylene fittings are suggested.

 

1 Flow rate recommendations based upon an approach temperature between 4-6 degrees. The optimal dry air inlet temperature range is between 35 and 55°C.

2 Water-to-gas flow rate is based upon a 80-85%RH. See actual performance curves for specific flow rates. Note that the gas pressure must be higher than the water pressure.

3 When ordering, specify port orientation as same side or 180 degree rotation.

 

 

 

 

 

 

 


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